Incredible Machines Private Limited

A mechanical powder compacting press is a machine used to compress and shape powdered materials into a desired form using mechanical force. This type of press is commonly used in the manufacturing of metal parts, ceramics, and various other products.

The press uses a mechanical system, such as a crankshaft, to apply pressure to a piston or ram, which then compresses the powdered material into a mold or die. The mechanical system provides a lower level of pressure compared to hydraulic systems, but still allows for the creation of dense and uniform parts.

The powder is typically loaded into the press using a hopper or feeding system, and then compacted under mechanical pressure. The compacted part is then removed from the press and may undergo additional processing steps such as sintering or heat treatment.

Mechanical powder compacting presses are available in a range of sizes and configurations to accommodate different production needs. They are widely used in industries such as automotive, aerospace, and medical device manufacturing.

Compared to hydraulic powder compacting presses, mechanical presses are generally more cost-effective to operate and maintain, but may have lower production capacities and require more frequent adjustments to maintain quality output.


Features:

Equipped with floating cavity platen for uniform green part density.

·Pressing Height of the component is motorized for easy setting through HMI 

·Powder feeder with reciprocating motion Through Cam and Cam follower.

·Auto Weight correction features are available which dramatically reduce the rejection ratio of production.

·Fast Production due to no delays required for hydraulics on or off.

·High safety due to two-hand operation, equipped with an emergency stop switch, the machine is equipped with safety guards’ protection.

·Safety doors with door sensors.

·Daily, weekly, and monthly production reports can be generated through HMI and can be accessed from different locations through IoT.

·Remote Monitoring of Machine health for maintenance via the IoT.

·Auto-lubrication for the long life of rotating and sliding components.

• Close loop CNC Controlled Hydraulic Axis for a synchronous moment of all platens for equal density formation with precise component dimensions.
• All individual axis movements possible for Crack free de molding
• Reduced Tool wear due to freely switchable core road.
• Selection of different filling and pressing methods via touchscreen
• Up to 50 programs can be stored and recall for future reference 
• Ability to implement gravity powder feeling and vacuum powder feeling. 
• Low energy consumption due to servo-electric drive technology and lower noise emission due to the servo-based power pack.
• Daily, weekly, and monthly production reports can be generated through HMI and can be accessed from different locations through IoT.
• Auto-lubrication for the long life of rotating and sliding components.

Our Company Is Specialized In Providing Hydraulic Powder Compacting Press Capacity Range From 40 Ton To 1000 Ton. This Hydraulic Powder Compacting Press Is Used In Various Application And Salient Features Of Our Product Is Sturdy Construction, Smooth Functioning And Reliable Operation. All individual axis movements possible for crack free de moulding.
Hydraulic Powder Compacting Press-CNC Closed Loop System Customized for Programmable Force-speed-position Profile. Automatic Compensation of Spring-back. All Axes Controlled With Resolution Up To 3 Micron. All Movement of Platen Controlled By CNC Controller. Pick and Place Part Transfer Unit.

The powder metallurgy process provides many advantages over competing metalworking technologies. These all add up to part-to-part uniformity for improved product quality, high productivity levels, shape and material flexibility, application versatility, and cost effectiveness. Taking advantage of these benefits and exploiting the longstanding experience in equipment manufacturing, INCREDIBLE is one of the leading suppliers of dedicated solutions for the industry.

Customers can enjoy the expertise of a team of companies in Incredible Machine specialized in all kinds of industrial automation matching all layout requirements and offering the highest degree of personalization.

Hydraulic CNC multi-platen powder press designed for high productivity and reproducibility while maintaining tight tolerances of the compact.

Modular design, equipped with an interchangeable die set system for efficient setup and fast product changeover.

Programming by means of intuitive, state-of-the-art visualization system and supported by our proven Internet of Things IOT.

Possibility of expanding the standard pressing system individually by adding automation solutions and a wide range of additional functions.

• It is easy to adjust the density of the upper and lower part of the product. The uniform density prevents lamination and provides stable quality in sintering.
• Various compacting techniques and adjustable operation systems, following the characteristics of the powders, provide excellent performance for powders with poor moldability.
• It has a switch to distinguish the use of the pressure control and the product height based on the product characteristics.(Optional)
• It enhances the stable operation and productivity by injecting the proper amount for products with the filling technique of various automatic feeding devices based on the fluidity of the powder.
• The mechanical stopper makes it easy to control the height of multi-layer products that require high accuracy and width while pressing.

We take pride in our expertise in offering hydraulic powder compacting presses with a capacity range spanning from 40 tons to 1000 tons. These presses find application in various industries. Our product is distinguished by its robust construction, seamless functioning, and dependable operation. It ensures crack-free demolding with individual axis movements.

Our hydraulic powder compacting press features a CNC closed-loop system tailored for programmable force-speed-position profiles. It also includes automatic compensation for spring-back, with all axes controlled at a resolution of up to 3 microns. The CNC controller manages all movements of the platen, and a pick-and-place part transfer unit is integrated for added convenience.

• It is easy to adjust the density of the upper and lower part of the product. The uniform density prevents lamination and provides stable quality in sintering.
• Various compacting techniques and adjustable operation systems, following the characteristics of the powders, provide excellent performance for powders with poor moldability.
• It has a switch to distinguish the use of the pressure control and the product height based on the product characteristics.(Optional)
• It enhances the stable operation and productivity by injecting the proper amount for products with the filling technique of various automatic feeding devices based on the fluidity of the powder.
• The mechanical stopper makes it easy to control the height of multi-layer products that require high accuracy and width while pressing.

1. ·         Tonnages up to 1000 T
2. ·         Dry and wet compaction
3. ·         Sturdy construction, high speed, high productivity
4. ·         CNC closed-loop multi-axes controls with programmable force, speed, position
5. ·         Positional accuracies of ±5 micron.
6. ·         Static and floating, single and multi-part tool adaptors
7. ·         Optional- feeders, pick & place, transfer conveyors, automatic weighing and part weight correction